Introduction
The development of semiconductor-based micro–light-emitting diodes (micro-LEDs) has received considerable attention in the advanced display industry. Micro-LED-based monitors can surpass current technology in terms of scalability, efficiency, color purity, and self-emission. Micro-LED-based monitors require perfect performance of numerous tasks. Thus, several aspects, such as microassembly, mass transfer, epitaxial growth, and electronic circuitry, must be substantially improved [1], [2]. A full-color micro-LED display requires red, green, and blue subpixels on the same backplane and various active materials to generate these colors: InGaN for blue and green and AlGaInP or high–In content InGaN for red [3]–[8]. When the resolution of the display is increased for augmented and virtual reality, the size of the red, green, and blue subpixels must be lowered. For example, a monochromatic screen with a 2000-pixel-per-inch resolution would require a 12-μm pixel array. For the same resolution in a full-color screen, a sub-10-μm device would be required [6], [9]. For InGaN- and GaN-based blue and green materials, devices of 1 μm or smaller have been used [10], [11]. Reducing the size of AlGaInP-based materials is difficult because of its high surface recombination and carrier leakage [12]–[15]. Carrier leakage could be caused by the low carrier confining potential in AlGaInP-based heterojunctions; this leads to an increase in electrical current during the use of photonic devices [12]–[15]. To address the high surface recombination, numerous studies have attempted to improve devices through passivation, such as that achieved through atomic layer deposition, plasma-enhanced chemical vapor deposition (PECVD), and patterned polyimide or chemical treatments (e.g., sulfur treatment) [6], [8], [9] and [16]. PECVD SiO2 has been an important passivation material in semiconductor industry. Due to the high surface recombination velocity in the GaAs based material and device's small dimension, it was known that the AlGaInP red micro LED needs to be passivated to prevent from current leakage. Some previous literatures have shown improved performances because of the SiO2 passivation on the sidewall of GaAs related mesa-type devices (including AlGaInP red LEDs) [8], [17]–[20]. The effect of SiO2 passivation comes from the prevention of oxidation in the cation atoms in III-V materials at the sidewall/air interface [20]. The small scale of the devices in this study makes it difficult to see any illumination result if no PECVD SiO2 layer is used. Meanwhile, the PECVD SiO2 can provide limited protection if a long-term operation is considered and an atomic layer deposition (ALD) SiO2 could provide an even better lifetime [6]. In addition to fabrication methods, analytical models are used to obtain crucial information used for device optimization. Especially for AlGaInP-based and GaAs-based optoelectronic devices, radiative and nonradiative processes have been investigated through the use of various measurements (e.g., minority carrier lifetime and high-pressure operations) and theories (e.g., efficiency and circuitry modeling) [12]–[14], [21]–[23]. The most popular model is based on the rate equations of an LED and is often called “the ABC model,” which includes both radiative and nonradiative processes [22], [24]. We fabricated a series of small AlGaInP LEDs ranging from 2 to 15 μm in size and used a PECVD SiO2 layer for sidewall passivation. The photonic characteristics of the devices, such as the quantum efficiency, indicated potential current leakage. A modified ABC model was created to determine the decrease in efficiency when we scaled down the AlGaInP devices.
Device Structure and Fabrication
The wafer was purchased from a vendor providing commercial AlGaInP wafers for red LEDs (Epileds Technologies, Tainan, Taiwan). A metal organic chemical vapor deposition system was used to deposit III–V-based semiconductor layers. As in our previous study [6], the p-type layer consisted of 2-μm GaP, and the active layer consisted of AlGaInP multiple quantum wells. The n-type layers consisted of 4-μm AlInP and AlGaInP layers. All epitaxial layers were grown on an n-type GaAs substrate. The standard semiconductor fabrication processes were applied [6], namely photolithography, inductively coupled plasma (ICP) etching, metal evaporation and liftoff, and deposition of the dielectric passivation layer. The device was square shaped, and the lengths of the sides were 2, 5, 10, and 15 μm. The gases used in the ICP dry etching were Cl2, BCl3, and Ar, and the etch rate was approximately 1 μm/min. The etch depth was between 3 and 4 μm, which is sufficient to penetrate the active layer and to isolate an individual device. By using ICP, we created a nearly straight side wall (approximately 88° according to scanning electron microscopy results) with little undercut in the top layer (Fig. 1(a)). The p-type metal was a Ti–Au composite (30 and 300 nm, respectively), and the n-type metal was a Cr–Au layer (30 and 300 nm, respectively). A 300-nm PECVD SiO2 layer was used for sidewall protection and isolation. Fig. 1(b) presents the finished devices. The top surface of the mesa was partially covered by the p-type metal to conduct the electrical current and to not block the red photons completely. A rapid thermal annealing (RTA) step was added to the end of the process to enhance the device's IV characteristics. RTA was conducted at 350°C for 30 sec in a N2 atmosphere. The devices were electrically characterized using a Keithley 2400 source meter, and their photonic properties were measured using a custom-made photodetection probe and an integrating sphere for optical spectrum acquisition. The optical output power of a micro LED on wafer was measured through the detection of photocurrents from a semiconductor solar cell chip near the micro-LED device during current injection. The main reasons for us to use a solar cell chip to collect red photons is because it can be in close proximity of the micro LED during the on-wafer test and this scheme can finish the basic photonic measurement in a very quick way without tedious dicing and packaging procedures. The GaAs-based solar cell chips were first tested for their external quantum efficiency by a 300-W Xenon lamp (Newport 66984) and a monochromator (Newport 74112) and then the 3000 μm × 3000 μm solar cell chip was attached to the tip of a probe on a 3-axis translational stage. When the photonic power measurement is needed, this custom-made probe can be moved to the device location and convert the received red photons into electrical currents picked up by a Keithley 2400 source meter. By the steps explained in the following section, we can calculate the equivalent quantum efficiency from this photocurrent measurement.
(a) Scanning electron microscopy cross-section view of an AlGaInP micro-LED with a straight sidewall profile. (b) Schematic of a finished AlGaInP micro-LED.
Measurements and Device Performance
A. Device Performance
After fabrication, the devices were tested through direct current injection. Fig. 2(a)–d presents the 2-, 5-, 10-, and 15-μm micro-LEDs under a current density of 100 A/cm2. Although the larger devices were brighter, the illumination of the 2-μm device was visible under normal optical microscope illumination. The supplementary material contains an animation of the 2-μm device under various current injection levels (Visualization 1). Fig. 3(a) presents the devices’ electrical characteristics and the current densities of devices of 2, 5, 10, and 15 μm are plotted in log scale for both forward and reversed bias regions. The 5-, 10-, and 15-μm devices had resistances of 58.7, 14.0, and 9.10 kΩ, respectively. The 2-μm device had, on the other hand, a wide range of distribution in electrical resistance. Its series resistance can be as high as several MΩ or as low as 9 kΩ in certain leaky devices. The working 2-μm devices we had have their resistances around 50 to 80 kΩ. From the J-V data of 5 to 15 μm devices, we saw a similar trend in forward bias compared to previous literatures, i.e., the smaller devices can hold a higher current density at the same voltage level [6], [25]. The only exception is the J-V characteristics of the 2 μm devices. Due to the difficulty to make a good contact on the mesa, 2-micron devices have a wide spread of current-voltage characteristics. As shown in Fig. 3(a), the IV can be very different from a leaky diode to a highly resistive one. This variation illustrates the instability in our p-type contact patterning at this moment, and shall be the focus of the next improvement. At the reversed bias region, similar to what was reported, the leakage current densities tend to increase as the size of the device shrinks due to higher surface-to-volume ratio and the corresponding surface recombination [6], [8] and [25]. The reverse leakage at −4 volt of 2 μm devices can range from 7.71 × 10−5 A/cm2 to 4.69 × 10−3 A/cm2, while other devices (5 to 15 μm) have similar or lower leakage current compared to our previous results [6].
Micro-LEDs at 100 A/cm2 of current injection: (a) 2 μm, (b) 5 μm, (c) 10 μm, and (d) 15 μm.
(a) J-V characteristics of the red micro-LEDs. (b) Detected photocurrents of each micro-LED by injection current density. (c) Spectra of 15-μm device under various currents. (d) Normalized QEeq for the 15-μm and 5-μm devices. The dashed line represents the approximate reduction in QE (∼10%) at 100 A/cm2 of the red LED devices in Royo et al. [12].
In addition to the IV characteristics, the light-emitting capabilities were evaluated through the photovoltaic current of a solar cell chip probe mentioned in Section II. The photocurrent of the solar cell chip can be converted to the emitted optical power of the micro-LED as follows [26]:
\begin{equation*}
{P_{opt}} = \frac{{{I_{ph}}}}{{{{\rm{\eta }}_{solar}}}}{\rm{\ }} \times \frac{{h\nu }}{q}, \tag{1}
\end{equation*}
\begin{align*}
&slope \propto {\rm{\ }}\frac{{{{{{P_{op}}}} \!\mathord{\left/ {\vphantom {{{P_{op}}} A}}\right.} \!{A}}}}{{{{I} \!\mathord{\left/ {\vphantom {I A}}\right.} \!{A}}}}\\
& = \frac{{{P_{op}}}}{I}{\rm{\ }} = \frac{{h\nu }}{q}{\rm{\ }} \times EQE\ = \frac{{h\nu }}{q}{\rm{\ }} \times {\eta _{LEE}} \times IQE,\tag{2}
\end{align*}
B. Measuring the Devices’ Quantum Efficiency
In addition to the regular properties of the micro LEDs, the efficiency of the device can also be calculated from the measured photovoltaic currents of the solar cell detector. The equivalent quantum efficiency (QEeq) of the micro-LED becomes:
\begin{align*}
Q{E_{eq}} =& \frac{{Photons\ Emitted}}{{Injected\ Electron - hole\ pairs}} = \frac{{{{{{P_{opt}}}} \!\mathord{\left/ {\vphantom {{{P_{opt}}} {h\nu }}}\right.} \!{{h\nu }}}}}{{{I_{diode}}/q}}\ \\
=& \frac{q}{{h\nu }}\ \ \frac{{{P_{opt}}}}{{{I_{diode}}}} = \frac{{{I_{ph}}}}{{{I_{diode}} \times {{\rm{\eta }}_{solar}}}}, \tag{3}
\end{align*}
Modified ABC Model With Consideration for Current Leakage
A. Revisiting the ABC Model and Current Leakage
The AlGaInP quantum well was investigated extensively in the 1980s and 1990s because of its role in semiconductor red lasers and LEDs. The leakage problem was discovered when an abnormal increase in the laser threshold current was reported [13]. Carrier leakage rises from the lack of sufficient potential confinement in the epitaxial structure of the device. Research has indicated that a low carrier confinement in the active region leads to carrier leakage and a subsequent decrease in efficiency [13], [15]. In the AlGaInP material system, the difficulty in achieving high p-type doping concentration [30], [31] and low electron potential barrier (the barrier height is around 0.185 eV reported in [13], and about 0.2 eV for a generic InGaAs/GaAs heterostructure [32], [33]) make the carrier leakage a greater concern. As the carrier obtain enough thermal energy and the potential barrier lowering occurs, it is easy for them to spread out of the active region and not to be radiatively recombined. The disparity between electron and hole mobility exacerbates the injection asymmetry of these two carriers and further reduce the radiative recombination efficiency [22]. Hence, the inherent small band offset and bias-dependent factors, like the injection asymmetry and the voltage drop in the p-type region, collaterally damage the photonic performance of AlGaInP LEDs at high current level, and we need to properly control this type of loss mechanism in the light emitting devices, such as LEDs and lasers, in order to make the device more efficient. The rate equations can be used to analyze the nonradiative and radiative processes in an LED [34]. In the ABC model, three terms are typically used for analysis: the Shockley–Read–Hall (SRH) recombination, the radiative recombination, and the Auger recombination. Although this is sufficient for general purposes, certain modifications are required to account for the material difference in AlGaInP devices. Leakage in the injection current is required in this material system, and to address this problem in micro-LEDs, a leakage current term can be added to the total current as follows [13], [15] and [22]:
\begin{equation*}
{J_{total}} = qt\left( {An + B{n^2} + C{n^3}} \right) + {J_{leak}}, \tag{4}
\end{equation*}
\begin{equation*}
{\rm{\ }}{J_{leak}} = \beta \delta n{J_{total}} = \ \beta n{J_{total}}, \tag{5}
\end{equation*}
After this is plugged into (4), the formula becomes
\begin{equation*}
{\rm{\ }}{J_{total}} = qt\left( {An + B{n^2} + C{n^3}} \right) + \beta n{J_{total}}.\ \tag{6}
\end{equation*}
Unlike another study [27], in which a fourth-order term n4 was used to approximate this leakage effect, the leakage component in our model was used to solve the equation by considering fitting parameter β and measurable quantity Jtotal. Upon further calculation, we discovered the following:
\begin{equation*}
{J_{total}} = \frac{{qt\left( {An + B{n^2} + C{n^3}} \right)}}{{\left( {1 - \beta n} \right)}} \tag{7}
\end{equation*}
EQE (or QEeq in our case) can be calculated as follows:
\begin{equation*}
Q{E_{eq}} = \frac{{{\eta _{LEE}}\left( {1 - \beta n} \right)B{n^2}}}{{\left( {An + B{n^2} + C{n^3}} \right)}}, \tag{8}
\end{equation*}
The Peak Value of Quantum Efficiency Can Be Found At the Carrier Concentration of
\begin{equation*}
{{\rm{n}}_{max}} = \frac{{ - \beta A + \sqrt {{{\left( {\beta A} \right)}^2} + A\left( {C + \beta B} \right)} }}{{\left( {C + \beta B} \right)}} \tag{9}
\end{equation*}
\begin{align*}
& {n_{max}}\\
&\quad= \left\{ {\begin{array}{l} {\frac{1}{{2\beta }},\ \text{if}\ {{\left( {\beta A} \right)}^2} \gg A\left( {C + \beta B} \right);}\\
{\left( {\sqrt 2 - 1} \right)\sqrt {\frac{A}{{C + \beta B}}},\ \text{if}\ {{\left( {\beta A} \right)}^2} \approx A\left( {C + \beta B} \right);}\\
{\sqrt {\frac{A}{{C + \beta B}}},\ \text{if}\ {{\left( {\beta A} \right)}^2} \ll A\left( {C + \beta B} \right);} \end{array}} \right. \tag{10}
\end{align*}
Among these three conditions, nmax becomes proportional to
After the current leakage–based model was constructed, we first examined the difference in the effect of quantum efficiency due to the change in the parameters in the formula. Fig. 4(a) presents the numerical effect of β, which varies from 2 × 10−24 to 6 × 10−25 m3. As expected, the higher β is, the lower QEeq is. The change in the SRH coefficient, A, resulted in a dramatic shift in Jmax, which represents the current density at the maximal QEeq (Fig. 4(b)). This result can be referenced in subsequent studies of the SRH recombination of our devices. Because deviation may occur in the magnitude of the detected photocurrent and consequently in the absolute value of QEeq, the Jmax is more accurate and can be used to evaluate the SRH coefficient.
QEeq (a) Under various β values and (b) Under various SRH coefficients (where A = 5.99 × 108 1/sec). (c) Various ABC models: AB only, ABC without current leakage component, and ABC with current leakage component. The slopes of the ABC models with and without the current leakage component differ under high current densities.
Fig. 4(c) presents the various mechanisms and the quantum efficiency by current density. In this figure, the ordinary ABC model (with and without Auger recombination) and our leakage–based model are put together under the same set of parameters for comparison. For this calculation, we set A to 107 1/sec, B to 10−11 cm3/sec, C to 10−30 cm6/sec, and β to 10−25 m3. The dashed line represents no Auger recombination (only A and B coefficients) and the highest quantum efficiency [14]. The normal ABC model (red curve) exhibited a slow decrease in efficiency at high current densities. Our modified model with the current leakage component exhibited similar quantum efficiencies at low and medium current densities, but quantum efficiency decreased rapidly at high current densities.
B. Comparison With Experimental Results
In this section, we will compare the experimental results with our new model. First, the necessity to include leakage current into our model can be seen in Fig. 5, where the experimental results between AlGaInP and InGaN (blue) micro LEDs are compared. From the data measured by the same method and the same solar cell chip, we are able to observe the different decline rates of the two types of devices. In the blue micro LEDs, where the original ABC model applies and the Auger recombination (CN3 term) dominates, the normalized quantum efficiency can drop proportionally to N−1 at high current density. Meanwhile, the reduction in efficiency of AlGaInP LEDs is greatly accelerated by the current leakage and can only be described properly by an extra term of (1-βN) in our modified model, as stated in (8).
The comparison between the equivalent EQEs of InGaN (blue) and AlGaInP (red) micro LEDs. The dashed lines provide guides for the eye and different slopes of reduction in efficiency can be observed.
Then the model data were matched with our experimental results for the smaller micro-LEDs. QEeq in Fig. 6 was measured using the aforementioned solar cell chip, and the optical power was estimated using (1) and (3). The results of QEeq normalization indicated that the efficiency of the 2-μm device is approximately 6.7 times lower than that of the 15-μm device. The QEeq of all devices decreased considerably as current density increased; this phenomenon cannot be suitably matched using the normal ABC model. Table I presents the corresponding parameters of the SRH coefficients and β values in Fig. 6.
Normalized QEeq for each micro-LED. The dots represent the measured results, and the lines represent the results of calculation with (8). The efficiency decreases under high current densities for all micro-LEDs.
From Table 1, larger numerical values of β can be observed for smaller devices. Many papers have shown the serious carrier leakage existed in this material [13], [38] and [39], and the carrier leakage follows a similar relationship on current. As the bias increases, the leakage tends to increase. As pointed out by previous publication [13], the leakage current for electrons in a heterojunction device can be formulated as:
\begin{equation*}
{{\rm{J}}_{\rm{L}}} = {\rm{\ q}}{{\rm{D}}_{\rm{n}}}{{\rm{N}}_0}\left( {{{\rm{J}}_{{\rm{diff}}}} + {{\rm{J}}_{{\rm{drift}}}}} \right), \tag{11}
\end{equation*}
\begin{equation*}
{{\rm{N}}_0} = {\rm{\ }}2{\left( {\frac{{{\rm{m}}_{\rm{n}}^{\rm{*}}{\rm{kT}}}}{{2{\rm{\pi }}{\hbar ^2}}}} \right)^{3/2}}{{\rm{e}}^{ - \frac{{\Delta {\rm{E}}}}{{{\rm{kT}}}}}},\tag{12}
\end{equation*}
Schematic diagram of electron leakage under the flat-band condition (dashed line) and the barrier lowering case (red).
With the extraction of critical parameters in Table 1, we can further use them to explore the SRH recombination in these small devices. From the observation in Fig. 6, Jmax shifted toward high current densities in the smaller devices, and a larger SRH coefficient (A) is obtained. In most cases, the current density at the peak efficiency can reflect the magnitude of SRH recombination coefficient A; and this can be evaluated through our measurement method. The extracted values of the SRH coefficient for each micro-LED can be plotted against the inverse of side length (Fig. 8). Similar to the results of another study [24], the average value of the measured SRH coefficient was lower for the larger device. The SRH coefficients can be expressed as follows [12], [24]:
\begin{equation*}
A\ = {A_0} + \frac{{4{v_s}}}{{\sqrt {{S_{mesa}}} }} = {A_0}+ \frac{{4{v_s}}}{{{L_{mesa}}}}, \tag{13}
\end{equation*}
Conclusion
We fabricated and investigated the efficiency of AlGaInP red micro-LEDs ranging from 2 to 15 μm in size, which will be critical in augmented and virtual reality and high-resolution microdisplays. The current-dependent efficiency decreased sharply at high current densities; this might have resulted from the low carrier confinement potential in the material system. The addition of a leakage component to the ABC model helped the calculated values approximate the experimental data. The extracted SRH parameters and surface recombination velocity also coincided with reported values. This modified model will be useful for the next generation of AlGaInP-based micro-LEDs.
ACKNOWLEDGMENT
The authors would like to thank Prof. Cheng-Huang Kuo and Prof. Kuo-Ping Chen of National Yang Ming Chiao Tung University, Prof. Jinn-Kong Sheu and Prof. Wei-Chih Lai of National Cheng Kung University for their technical supports.