Introduction
With the rapid development of wind power technology, China’s wind power industry has dramatically increased. Doubly-fed wind turbines are used more and more widely, with growing capacity. Because the doubly-fed induction generator (DFIG) working environment is poor, its smooth operation is affected. The occurrence of generator faults is a major factor affecting smooth operation, including mechanical failure and electrical failure. Induction-machine stator winding insulation degradation is one of the major causes (about 40%) of machine failure [1], [2]. The stator winding interturn short circuit is a typical electrical fault, and the stator faults begin with the degradation of the insulation between turns, and consequently, an interturn short circuit occurs [3]. Then, the phase-ground or phase-to-phase short circuit occurs, as verified by the stator winding short-circuit fault of a permanent magnet synchronous machine [4].
Existing studies on models, simulations, and experiments of DFIG’s stator winding interturn faults are well documented [5]–[9]. There are two main methods for the modeling of the interturn short circuit of the stator windings of the DFIG. One method uses the multi-loop theory to build the mathematical model in ABC three-phase static coordinate system [10] and deduce the mathematical model in the dq0 synchronous rotating coordinate system [11]. Another method is based on the finite element theory, where a 2D electromagnetic field model is established in the finite element software ANSYS Maxwell. Models presented in studies for a winding interturn short-circuit fault are achieved by changing the number of shorted turns and value of short-circuit resistance according to the ratio of the normal turns to short turns [12], [13], [14].
Recently, electrical parameters such as current and voltage have attracted the most attention in research, where current is the most widely used. Features extracted from the current signal are used for fault detection and are obtained using several signal processing methods such as time-domain analysis, frequency-domain analysis, and time-frequency-domain analysis [15]. Reference [16] analyzed the negative sequence current of the rotor three-phase current and took it as the characteristic of the fault. The negative sequence impedance method was used to distinguish the negative sequence current of the stator three-phase current caused by voltage imbalance or the fault alone in reference [17]. Reference [18], [19] observed both currents of the stator and rotor sides under normal and different interturn short-circuit faults, and the negative sequence current, Park’s vector trajectory, and phase angle are discussed in all conditions. Motor Current Signal Analysis (MCSA) was chosen as the fault diagnosis method in reference [20]. The presented studies scientifically and effectively reflect the advantages of using the current signal in the interturn short-circuit fault detection, but they did not consider the effect of the position of the short-circuit slot on interturn short-circuit fault detection.
Recent studies have examined the effects of stator and rotor interturn short-circuit positions on diagnostic characteristics. Recently, an integrated formula for the cage-rotor induction machine interturn short-circuit fault detection considering the saturation effect has been presented [21]. Reference [22] further studied stator winding interturn short-circuit detection in induction motors by parameter identification. The air-gap flux density differences of the rotor interturn short-circuit faults in different positions of the generator have been performed by Li and Han [23]. The presented research results are more important complements to the analysis of the influence of the stator short-circuit position on the turbo-generator than on the DFIG.
In this paper, we consider both the different numbers of the fault turns and different fault positions. Based on the fault slots’ location with respect to the quadrature-axis, the field-circuit coupling method is properly used for modeling the healthy or fault conditions of the generator. Improved DFIG models at different conditions of the stator winding interturn short-circuit fault are built in Maxwell 2D. The different settings of the excitation source on the stator winding, the phase winding connection, the values of end leakage inductance and resistance constitute different working conditions. The source and the harm of negative sequence current are explored for the necessity, and the MATLAB platform is used instead of the approximate calculation method to improve the accuracy of the calculated negative sequence current. The simulation results of different levels of stator winding interturn faults obtained by the FEM method with the ANSYS Maxwell are compared. Lastly, the complete comparisons of the time domain of the stator current and negative sequence current of the interturn faults in different slots show the influence of the short-circuit position and the effectiveness of the proposed technique.
The rest of this paper is organized as follows: section II briefly introduces the analysis of the negative sequence current of DFIG suitable for detecting stator interturn faults, and section III describes the modeling of DFIG based on the FEM basic theory. In addition, section IV introduces the simulation process of the stator winding interturn short circuit (SWITSC) fault in DFIG, amplitude analysis of the stator current, negative sequence current, and phase difference analysis of the stator current. Lastly, section V presents the conclusions.
Analysis of Negative Sequence Current of DFIG Suitable for Detecting Stator Interturn Faults
Power flow in a typical DFIG operating at sub-synchronous speed is shown in Figure 1. In the super-synchronous state, the power flow via the rotor loop is reversed so the electrical power can also be transmitted to the grid through the rotor.
In Figure 1,
A. Negative Sequence Current Mapped to the Shorted Position of the SWITSC Fault
After the stator winding interturn short-circuit fault occurs, the generator operates in the asymmetrical state and the negative sequence current component will generate in the stator windings. The short-circuit current can be regarded as a superposition of the normal current and the current in the same direction as the original current. By assuming \begin{equation*} F\left ({\alpha }\right)=\frac {2i_{g}}{\pi P}\sum \limits _\upsilon {\frac {1}{\upsilon }k_{yf} \cos \left ({{\upsilon \alpha } }\right)}\tag{1}\end{equation*}
When the stator winding interturn short-circuit fault occurs in a generator, it is assumed that a current in the same direction as the original current is superimposed on the short-circuit turn, and the magnetic field created in the air gap by the current is superimposed with the magnetic field of the generator under normal condition; in other words, the synthetic air-gap magnetic field of the generator with the stator winding interturn short-circuit fault [24].
We assume \begin{align*} F\left ({{\alpha,t} }\right)=&\frac {2\sqrt {2} I}{\pi P}\sum \limits _\upsilon {\frac {1}{\upsilon }k_{yf} \cos \left ({{\omega t} }\right)\cos \left ({{\upsilon \alpha } }\right)} \\=&\frac {\sqrt {2} I}{\pi P}\sum \limits _\upsilon {\frac {1}{\upsilon }k_{yf} \cos \left ({{\omega t\pm \upsilon \alpha } }\right)}\tag{2}\end{align*}
Equation (2) shows that the MMF of the current
The unit area air-gap permeance is the constant not affected by the stator winding interturn short-circuit fault of the generator according to the stator winding interturn short-circuit fault form, as shown in Figure 2(a). The radial air-gap length of the generator is \begin{align*} f_{d} \left ({{\alpha _{m},t} }\right)=&F_{d} \cos \omega t\cos (\alpha _{m} -\alpha _{m}^\prime) \\=&F_{d+} \cos \left ({{\omega t+\alpha _{m} -\alpha _{m}^{\prime }} }\right) \\&+F_{d-} \cos \left ({{\omega t-\alpha _{m} +\alpha _{m}^{\prime }} }\right)\tag{3}\end{align*}
B. Calculation Method of Negative Sequence Current
Accurately measuring and calculating the negative sequence current are needed to detecting the abnormal operating state of the generator, ensuring the safe and reliable operation of the system, and correctly setting the relay protection device.
We assume that asymmetrical currents are \begin{equation*} \left.{ {\begin{array}{l} \mathop {I_{1}}\limits ^{\cdot } =\frac {1}{3}{\begin{array}{cccccccccccccccccccc} \\ \end{array}}\left ({{\mathop {I_{A}}\limits ^{\cdot } +a\mathop {I_{B}}\limits ^{\cdot } +a^{2}\mathop {I_{C}}\limits ^{\cdot } } }\right) \\ \mathop {I_{2}}\limits ^{\cdot } =\frac {1}{3}{\begin{array}{cccccccccccccccccccc} \\ \end{array}}\left ({{\mathop {I_{A}}\limits ^{\cdot } +a\mathop {^{2}I_{B} }\limits ^{\cdot } +a\mathop {I_{C}}\limits ^{\cdot } } }\right) \\ \mathop {I_{0}}\limits ^{\cdot } =\frac {1}{3}{\begin{array}{cccccccccccccccccccc} \\ \end{array}}\left ({{\mathop {I_{A}}\limits ^{\cdot } +\mathop {I_{B}}\limits ^{\cdot } +\mathop {I_{C}}\limits ^{\cdot } } }\right) \\ \end{array}} }\right \}\tag{4}\end{equation*}
Each sequence current can be calculated according to equation (4) when
The phasor sum of the three currents is a closed triangle, as shown in Figure 4. The initial phase angles
Closed triangle formed by
According to cosine theorem, these angles can be obtained as follows:\begin{align*} \left.{ {\begin{array}{l} \textrm {cos}\theta _{1} =\cos \left ({{180^{\circ }+\alpha _{2}} }\right)=\dfrac {I_{A}^{2} +I_{B}^{2} -I_{C}^{2}}{2I_{A} I_{B}} \\[8pt] \cos \theta _{2} =\cos \left ({{180^{\circ }-\alpha _{1}} }\right)=\dfrac {I_{A}^{2} +I_{C}^{2} -I_{B}^{2}}{2I_{A} I_{C}} \\[8pt] \end{array}} }\right \}\tag{5}\end{align*}
Negative sequence current
To improve the calculation accuracy of the negative sequence current, MATLAB is used to directly program equations (4) and (5). After the execution, as long as the three-phase current
Mathematical Modeling of the Modified SWITSC Fault
A. Two-Dimensional Discretization and Piecewise Interpolation
The finite element method calculates the numerical solution of a system based on the boundary condition and one specific initial condition.
The generator is equivalent to an inductance element, and the magnetic field as a medium makes the generator realize the conversion of electromechanical energy [25]. After Maxwell’s creative equation of the electromagnetic field was developed, a new theoretical basis for the study and analysis of the electromagnetic field in the generator was provided.
The entire circumferential surface of the axial cross section of the generator is the considered calculation region. Because the current source exists in the calculation region, the magnetic vector potential is used to calculate the solution. With the axial components of the magnetic vector potential \begin{equation*} \begin{cases} \dfrac {\partial }{\partial x}\left ({{\dfrac {1}{\mu }\dfrac {\partial A_{Z} }{\partial x}} }\right)+\dfrac {\partial }{\partial y}\left ({{\dfrac {1}{\mu }\dfrac {\partial A_{Z}}{\partial y}} }\right)=-J_{Z} \\ A_{Z} \vert _{\overline {AB},\overline {CD}} =0 \\ A_{Z} \vert _{\overline {AD}} =-A_{Z} \vert _{\overline {BC}} \end{cases}\tag{6}\end{equation*}
In equation (6),
The above equation is equivalent to the following expression of the variational problem \begin{align*} \begin{cases} W\left ({{A_{Z}} }\right)=\left.{ {\int \!\!\!\int {\left \{{{\dfrac {1}{2\bullet \mu }\left [{ {\left ({{\dfrac {\partial A_{Z}}{\partial x}} }\right)^{2}+\left ({{\dfrac {\partial A_{Z}}{\partial y}} }\right)^{2}} }\right]} }\right.} -A_{Z} J_{Z}} }\right \} \\ \qquad dxdy=\min \\ A_{Z} \vert _{\Gamma _{1} \Gamma _{2}} =0 \end{cases}\!\!\!\!\!\!\!\!\!\! \\\tag{7}\end{align*}
B. Geometrical Positions and Winding Modeling
This research simulates a 0.55 kW wound rotor three-phase double-fed induction generator, and the specific parameters and the required type of this DFIG are listed in Table I.
In this paper, each phase of the stator winding has only one branch, so the SWITSC fault belongs to the interturn short circuit in the same branch. Phase C is taken as an example, and Figure 5 and Figure 6 show the different geometrical models of the SWITSC fault, which one model is at slot 4# and another model is at slot 19#. The fault is located in one slot of phase C, and the branch is divided into two parts: short-circuit winding and non-short-circuit winding. The slot corresponding to the fault slot is made the same geometrical change. Based on the field-circuit coupling method, the geometry, the distribution parameters, the saturation of the ferromagnetic material, and the eddy current effect of the motor are well considered, allowing insight into the electromagnetic, thermal, and stress states of the various points inside the motor [26]. To achieve these effects, the external circuit of the SWITSC fault is set and is shown in Figure 7.
Simulation and Results Discussion
A. The SWITSC Fault Simulation of DFIG
The synchronous speed of the machine was 1500
The geometrical models and the external circuit of the SWITSC fault are shown in Figures 5, 6, and 7. The entire time for the simulation of the generator was 0.6 s, and the generator was operating on the grid-connected normal state before t = 0.3 s. At t = 0.3 s, the SWITSC fault was obtained by controlling the switch to close the short-circuit switch and form a new loop. Five fault levels and two different shorted slots are emulated, and the number of interturn short-circuit faults were 5, 10, 15, 20 and 25 turns. Because the total number of turns was 340, the respective percentages of interturn short-circuit fault were 1.5%, 2.9%, 4.4%, 5.9%, and 7.3%.
B. Amplitude Analysis of Stator Current
Figure 8 gives the stator current of DFIG on the healthy grid-connected operation from 275 ms to 375 ms. The figure shows that the current simulation waveform of the three phases was symmetrical, the magnitude of the standard sinusoidal waveform was 3.1 A, and the phase difference of the currents was about 120°, further proving the correctness of establishing the two-dimensional electromagnetic field model of the doubly-fed generator in ANSYS Maxwell. Then, the failure state was examined. Figure 9 and Figure 10 show the stator current of DFIG on the SWITSC fault operation with two different short-circuit slot positions from 280 ms to 380 ms.
Stator current of the SWITSC fault in DFIG at slot 4# under different turns of the interturn fault.
Stator current of the SWITSC fault in DFIG at slot 19# under different turns ot the interturn fault.
Figures 9 and 10 show that the overall trend of failure is the same. Before the failure, the waveform from 280 ms to 300 ms is uniform with the same amplitude of the three-phase current that stabilizes at 3.2 A, and the phase differences of current were about 120°. The currents changed at t = 0.3 s when the fault occurred. The minor fault with 5 turns short had a slight effect. As the degree of failure increases, the instantaneous value of the A-phase current during the 20 turns short-circuit condition increases to 4 A and stabilizes around 3.8 A, and the amplitudes of the B-phase current and the C-phase current change significantly. The abrupt change of the 25-turns short-circuit condition was larger than changes under the other conditions. Next, the current differences between Figures 9 and 10 because of the fault location were analyzed.
Because the C-phase was set to the fault phase, the change law of the phase was analyzed. Figure 11 shows the changes of the C-phase current for faults occurring at different levels of faults at slot 4 # and slot 19#. The figure shows that the short-circuit phase current increases with an increased number of short-circuit turns. The same change rule exists whether the fault occurs in slot 4#, which is close to the quadrature-axis, or slot 19#, which is far from the quadrature-axis.
C-phase current of the SWITSC fault in DFIG at slot 4# and slot 19# under different turns of the interturn fault.
The difference and effect of the current amplitude characteristics caused by the faults occurring in different slots were analyzed. The differences between Figure 9 and Figure 10 are showed in Figure 12 and were based on the data refinement results. Figure 12 shows that the currents of the non-short-circuit phases (A-phase & B-phase) affected by the interturn short-circuit fault located in the slot 4# were higher in the display range. When interturn short-circuit fault occurs, the distance relative to the quadrature-axis leads to different relative air-gap magnetic densities, thus resulting in different phase currents when short-circuit occurs in different slots. The negative sequence current produced by the short-circuit fault in the slot that is close to the quadrature-axis is less than that produced by the same fault in the slot that is far away from the quadrature-axis. This effect is embodied in the higher current of the non-short-circuit phase and the lower current of the short-circuit phase. As the models were set, slot 4# was close to the quadrature-axis while slot 19# was far from the quadrature-axis. In addition, phase C was the fault phase. The current difference and absolute value of the current difference were obtained according to
tator current comparison diagram between SWITSC fault at slot 4# and slot 19# in DFIG under different turns of the interturn fault.
Current different and the absolute value of it between the SWITSC fault at slot 4# and slot 19# under different turns of the interturn fault.
To supplement the multi-speed working condition in this paper, the sub-synchronous state with a rotor speed at 1400r
When the fault was located at slot 4# and the turn number of interturn short-circuit fault are 15 turns, the stator currents of the generator under the rotor speed at 1400r
Figure 12 and Table II show that the amplitude of each phase current under the super-synchronous state is larger than that under the sub-synchronous state, proving the generation efficiency of the super-synchronous state is higher than that of the sub-synchronous state, and that the current increases with increased rotating speed, which yielding the power relation and operation principle of DFIG.
Confirming the correctness of the model under the sub-synchronous state, the simulation models set with different short-circuit slots are compared in this paper. In this model, The rotor speed is 1400r
Figure 15 shows the comparison diagram of the stator three-phase current waveform of the fault at two different slots, and it is compared with the local amplification current diagram of 15 short-circuit turns when the generator is at 1660r
Stator currents of the SWITSC fault at slot 4# and slot 19# under different rotor speed.
Figure 15 shows that when the generator is in the sub-synchronous state with a rotation speed of 1400r
C. Negative Sequence Current and Phase Difference Analysis of Stator Current
In this section, the negative sequence current
The line charts of negative sequence current, positive sequence current, and the ratio for stator winding faults under different conditions.
Figure 16(a) shows that when interturn short-circuit fault occurs, the value increases with the number of shorted turns. The enlarged part in the figure shows that when the fault occurs in the slot 19# of the stator, the negative sequence current content is more than that effected by the fault occurring in the slot 4#. This is similar to the current amplitude comparison of the fault phase (C-phase) in the Figure 12 of part B. Figure 16(c) is similar to the shape and trend of the curve in Figure 16(a), means the ratio of the negative sequence current to the positive sequence current increases with the degree of failure.
Similarly, Figure 16(b) shows that the positive sequence current increases as the fault level deepens, but the amplification section shows that positive sequence current content affected by the fault occurred in slot 19#, which is far from the quadrature-axis, was lower and similar to the comparison of the current amplitude of the non-failure phases (A-phase and B-phase) in the Figure 12 of part B.
After analyzing the negative sequence component, the phase differences for the commonality and heterogeneity of the phase differences were analyzed when the interturn short-circuit faults were in different slots in the super-synchronous state. The phase differences for stator winding faults under different conditions of this DFIG are presented in Table V.
Table V shows that when C-phase occurs, the interturn short circuit and the phase angles of current are no longer 120°. The phase difference between A-phase and B-phase was greater than 120°, while the value decreases as the number of short-circuit turns increases. The phase difference of the fault-phase C and its lagging phase is more than 120°, but this phase difference was different from the previous non-failure phases and increased even to 134°.
All the angles of these two kinds of phases affected by the fault in the slot 4# were smaller. The opposite result of the phase difference occurs between the C-phase and its leading phase in which the value decreases to 104°. The stator short-circuit faults in the stator damage the symmetry of the phase difference, and the degree of damage is related to the degree of failure.
The Park’s vector trajectory is a circle centered at the origin under normal conditions where the stator short-circuit faults make it be an ellipse. Figure 17 (a) and (b) display the Park’s vector trajectories under five conditions in slot 4# and slot 19#, respectively. Figure 17 (a) and (b) both show the ellipse becomes flatter as the failure degree increases. To determine the differences of the Park’s vector trajectories between the faults in slot 4# and slot 19#, the two trajectories are presented in one diagram (c), and Table VI shows the effective fault signatures including the lengths of semi-major axes, the lengths of the semi-minor axes, and the eccentricities of the ellipses. Eccentricity shows the distortion of the fault degree, and it was larger for the failure in slot 19#.
Conclusions
The finite element model of DFIG was built for simulations of different conditions. The amplitude, negative sequence current, and phase difference analysis of the stator current were explored when DFIG was in different SWITSC fault states. With the occurrence of the stator winding interturn short-circuit fault, the stator current was no longer stable. The results show that the negative sequence current under the influence of different short-circuit slots corresponds to the fault phase’s current magnitude comparison and the positive sequence current corresponds to the non-fault phase’s magnitude comparison. The fault slot that is either close to the quadrature-axis or far from the quadrature-axis has different effects on the phase difference. The proposed research methods and analytical methods in this paper provide the theoretical proof and the basis to the research on the positioning of DFIG with the stator winding interturn short circuit fault. However, only minority numbers of fault slots in the SWITSC fault are discussed and simulated, which cannot include all cases of interturn short circuit fault. Different numbers of shorted turns in different slot positions should be analyzed in the future.
ACKNOWLEDGMENT
The authors would like to thank the anonymous reviewers for their very valuable comments.