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Analytic Selectivity Evaluation of Vehicular Electronic Fuses’ Wire Protection Algorithms | IEEE Conference Publication | IEEE Xplore

Analytic Selectivity Evaluation of Vehicular Electronic Fuses’ Wire Protection Algorithms


Abstract:

To realize autonomous driving, a fail-operational vehicular power system and proper operation of safety-critical components are necessary. This requires selective trigger...Show More

Abstract:

To realize autonomous driving, a fail-operational vehicular power system and proper operation of safety-critical components are necessary. This requires selective triggering of cascaded fuses in case of an excessive current (thermal overload or unexpected current profile). For wire protection, electronic fuses (eFuses) trigger according to an implemented algorithm. Selectivity evaluation is often carried out using the fuse characteristics in the current time diagram. This paper shows that selectivity violations can occur when cascading eFuses with different algorithms and when a dynamic current profile is present, though there is selective behavior according to the static constant current time diagram. This is due to different calculation methods of the algorithms. For this, a methodology is shown for analytic triggering time determination of two easy-to-implement algorithms when a dynamic current profile is present. Furthermore, a comprehensive analysis is done to identify selectivity violations in case of a non-constant current.
Date of Conference: 19-21 June 2024
Date Added to IEEE Xplore: 24 July 2024
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ISSN Information:

Conference Location: Chicago, IL, USA

I. Introduction and motivation

Future automotive developments are moving towards autonomous driving. For this, elevated requirements - e.g. fail-operational vehicular power system and proper operation of safety-critical components - must be met according to Automotive Safety Integrity Level (ASIL) [1]. A fail-operational vehicular power system requires that in case of a fault (e.g. short circuit or thermal wire overload), only the affected parts of the power system are switched off. Thus, only the fuse may trigger immediately located before the fault [2] and not an upstream or parallel one (selectivity). In future vehicular power systems melting fuses are being replaced by electronic fuses (eFuses) [3]. For wire protection, eFuses trigger according to a software-implemented algorithm. Various algorithms can be used, e.g., the current is measured via a shunt resistor and, based on the current, an algorithm determines the wire temperature using an electrothermal wire model [4]–[8] or the amount of charge flowed through the wire. The eFuse triggers if a certain threshold is reached. The current time diagram can be used to evaluate the selectivity of cascaded fuses by comparing the characteristics of the fuses. The diagram indicates the triggering time when a certain current flows. Fig. 1 shows schematically a static constant current time diagram. For the dash-dotted wire protection area applies: The higher the current, the shorter the triggering time. In the dashed overcurrent area, the fuse triggers instantly without an intended delay. If the characteristics of cascaded fuses do not overlap, they are considered to switch selectively in case of an excessive current. [9] However, selectivity evaluation based on the static constant current time diagram is only correct for constant currents. For a dynamic current profile selectivity violations can occur, even if, there is selectivity according to the static constant current time diagram. This is due to the different calculation methods of different possible algorithms. In this contribution, a methodology for analytic triggering time determination of two easy-to-implement eFuse algorithms on the basis of a generic periodic current pulse waveform is proposed. Moreover, the selectivity of two cascaded eFuses with different implemented algorithms in case of the dynamic current profile is examined to identify possible selectivity violations despite selective behavior according to the static constant current time diagram.

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