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H. Masuda - IEEE Xplore Author Profile

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In sub-100-nm processes, many physical phenomena have become critical issues in the development of processes, devices, and circuits. To achieve reasonable compromise in ASIC design, device-and process-level characterization of physical designs is a fundamental requirement. In this paper, we address topics regarding "design for variability", which are increasingly important in the 65- to 90-nm tech...Show More
In sub-100 nm processes, various physical phenomena come up as critical red-brick in designing circuits and LSIs. We focus on design for variability (DFV) for LSI-chip design, taking within-die variations into consideration. The main approach for the purpose is a new test structure, TEG (test element group), to measure the within-die variation of elements (MOS, R, C) and ring-oscillators. The prec...Show More
We have developed the world's first measurement methodology for both inner chip variation and SI (signal integrity) in the same 90 nm large scale TEG (test element group = test structure). And we have successfully measured the yield of inner chip variation and also the yield of SI by a logic tester. Those two characteristics in a chip or in a wafer were evaluated in a detailed analysis, directly. ...Show More
NBTI is known to be the most critical MOS reliability issue for ppb-level product failures in giga-transistor integrated systems. A new assessment on 90 nm PMOS NBTI is presented. The new metric is based on product failure rate, which takes into account product integration. In a 90 nm technology, the product level failure rate (hazard rate) is estimated to be 3E-3 FIT @ worst case environmental co...Show More
In recent system-on-chip (SoC) designs, floating dummy metals inserted for planarization have created serious problems because of increased interconnect capacitance and the enormous amount of fill required. We present new methods to reduce the interconnect capacitance and the amount of dummy metals needed. These techniques include three ways of filling: (1) improved floating square fills, (2) floa...Show More
In the VLSI design of sub-100-nm technologies, most engineers in the process, chip-design, and EDA areas are acutely aware of a tough "red brick wall" emerging because of process variability and physical integrity issues. Process variability is not only a fabrication problem, but also a serious design issue. Similarly, physical integrity problems are not only design and EDA issues, but also proces...Show More
The accuracy of parasitic extraction has become increasingly important for system-on-chip (SoC) designs. In this paper, we present a practical method of dealing with the influences of floating dummy metal fills, which are inserted to assist planarization by the chemical-mechanical polishing (CMP) process, in extracting interconnect capacitances. The method is based on reducing the thicknesses of d...Show More
In recent deep submicron VLSI design, signal integrity (SI) and power-ground integrity (PGI) have become very important to design in a short time. As a solution, we propose DEPOGIT, which is a new dense power-ground interconnect architecture that realizes more robust physical design integrity. This architecture is a method of running both the power and ground wires adjacent to the signal wires. Th...Show More
We show that by using an inversed form of an inductance matrix, the current variables become no more necessary in a transient analysis. Furthermore we have invented a way to remove them even in a steady state analysis while preserving the same sparse matrix topology throughout the both analyses. The removal has brought about a sufficiently effective speed-up and stability of calculation. It opens ...Show More
This paper addresses a new variability diagnostics and variability design methodology in the sub-100nm process era. We developed a 130nm-DMA(Device Matrix Array) test structure which diagnoses within-die device and circuit variations. And then we enhanced it for 90nm process. Our experiments show a significant increase of MOS Vth and Ids variation in 90nm process. It is found that the Vth variatio...Show More
We propose guidelines for LSI-chip design, taking the within-die variations into consideration, and for process quality improvement to suppress the variations. The autocorrelation length, /spl lambda/, of device variation is shown to be a useful measure to treat the systematic variations. We may neglect the systematic variation in chips within the range of /spl lambda/, while /spl sigma//sup 2/ of...Show More
Using low-k materials is one of the important new technologies to improve circuit performance in capacitive-load rich interconnect fabric. However, it is very difficult to measure the permittivity of the low-k material in actual small pitched wires, including its statistical distribution within the die and wafer. We have already developed a technology to evaluate ILD (inter layer dielectric) dimen...Show More
We have developed the 90 nm TEG (Test Element Group) that has large-scale patterns which compare well to those of a SoC(system on a chip) and has 4-corner address decoders. This TEG is based on the design rules of processes that are independent of the products. We have successfully measured process yield, failure terms, failure locations and evaluated characteristic variation in a chip. The yield ...Show More
For future large-scale integration design technology, the device matrix array (DMA), which precisely evaluates within-die variation in device parameters, has been developed. The DMA consists of a 14-by-14 array of common units. The unit size is 240 by 240 /spl mu/m, and each unit contains 148 measurement elements (52 transistors, 30 capacitors, 51 resistors, and 15 ring oscillators). The element s...Show More
We have developed the world's first large-scale test element group (TEG) with large-scale elements that accurately evaluate SoC (system on chip)-level yield and variation. To enable quick feedback on processing, address decoders on all four sides of the chip and testing programs were also developed. The TEG has a simple structure to examine pure (i.e., not oriented to products) logic-processes, yi...Show More
This paper describes an improved device model of GaAs MESFETs and heterojunction FETs for the design and analysis of analog integrated circuits. The proposed device model provides a new expression for the current and the capacitance of the device,which gives excellent agreements with experimental data for all regions of device operation. For the expression of the low frequency anomalies of GaAs de...Show More
We have developed the first TEG (Test Element Group) with large-scale patterns that compare well to those of an SoC; it also address decoders in its four corners. This TEG is based on the design rules of pure processes that are independent of the product. We have successfully measured pure process yield, failure terms, and failure locations. We evaluated characteristic chip variation, and performe...Show More
For future LSI design technology, the device matrix array (DMA), which can precisely evaluate variation in device parameters within a die, has been developed. The DMA consists of a 14-by-14 array of common units. The unit size is 240 by 240 /spl mu/m, and each unit contains 148 measurement elements (52 transistors, 30 capacitors, 51 resistors, and 15 ring oscillators).Show More
The impact of crosstalk on delay was examined by measuring a test chip manufactured with a 0.13-μm node technology. This examination revealed three requirements for precise and fast gate-level simulation technology: 1) consideration of degradation change dependent on relative signal arrival time over a wide range; 2) static timing analysis-based operation; and 3) quantitative estimation of the deg...Show More
In this paper, we present a new and effective approach to the extraction of on-chip inductance, in which we apply approximate formulae. The equations are based on the assumption of filaments or bars of finite width and zero thickness and are derived through Taylor's expansion of the exact formula for mutual inductance between filaments. Despite the assumption of uniform current density in each of ...Show More
A newly devised inductance-oscillator (iOSC) has been developed which evaluates inductance impact on on-chip interconnect delay. iOSC is a ring oscillator which is comprised of a set of wires each with different loop inductance and accurate on-chip counter. The equivalent distance to the nearest ground grid, which serves as the current return path, is varied to control wire inductance. A test chip...Show More
The impact of crosstalk on the delay was examined by measuring a test chip manufactured with a 0.13-/spl mu/m-node technology. This examination revealed three requirements for precise and fast gate-level simulation technology: (1) consideration of degradation change dependent on relative-signal-arrival-time over a wide range, (2) static timing analysis (STA) based operation, and (3) quantitative e...Show More
We have proposed a novel discrete exponential distribution function, which describes a defect count distribution on wafers or chips more accurately, especially in near defect-free conditions. The conventional approach based on a gamma probability density function (g-pdf) is known to fail in expressing the defects of defect-free wafers or chips, because it always gives zero as the pdf value. Since ...Show More
In MPU/ASIC design with 0.2 /spl mu/m BiCMOS LSIs, it is well known that interconnect delay becomes one of the key data to ensure high operating frequency. To verify the whole path delay accurately, one needs to create huge delay and waveform libraries which reflect updated process and interconnect structure as well as device performance. Because of the necessity for more than 100 k times of CKT s...Show More
An industrial statistical worst case modeling process for 0.2 /spl mu/m CMOS is presented. It is based on new TCAD-prototyping with efficient correlation analysis for CMOS performance goals under process variability. Since the manufacturing process undergoes ongoing improvement, well-calibrated TCAD is primary tool to construct realistic performance corner models. A robust TCAD calibration method ...Show More