Space Charge and Trap in High-Voltage Power Module Packaging Insulation: Simultaneous Measurement and 2-D Simulation

Space charge problems have been widely acknowledged for solid insulation such as polyethylene for high-voltage dc cable insulation. However, the effect of space charge on the reliability of high-voltage power module packaging insulation has not been systematically investigated. In this article, a simultaneous measurement of space-charge and isothermal relaxation current (IRC) is performed on silicone packaging insulation. An iterative algorithm based on the nonnegative least-square method is introduced to estimate multilevel trap energy distribution in silicone insulation. It is found that homocharges are accumulated around the electrodes, and more charges are accumulated with the increase in applied electric field and temperature. The local electrical field is distorted, and the threshold of the external applied electric field for charge accumulation decreases with increasing temperature. The trapped charges tend to be trapped in deep traps as the temperature increases. Furthermore, to investigate the charge dynamics in the complex power module package structure, a 2-D space-charge simulation model based on the combination of the bipolar charge transport model and finite-element method (FEM) is proposed with the parameters derived from the simultaneous measurement. According to the simulation results, the maximum electric field is located at the triple-junction position of the high-voltage power module package. With the accumulation of homocharges and the increase in temperature, the electric field decreases at the triple-point position but increases between the injected positive and negative charges. Space-charge behavior affects the local electric field of power module packaging insulation and should be thoroughly investigated in the future.