Developing a Ball Screw Drive System of High-Speed Machine Tool Considering Dynamics

In order to provide guidance and reference for developing a ball screw drive system of the high-speed machine tool, this article investigates three basic issues with consideration of dynamics, including mechanical characteristics, inertia matching problem, and driving torque characteristics. The axial stiffness and natural frequency of the system are first calculated to verify the correctness of mechanical parts selection, and the stability of the system is ensured by designing an appropriate gain. vvNext, the inertia matching problem between the servo motor and load is analyzed based on the two-inertia-system, and the range of the inertia ratio is determined as an important principle in developing a ball screw drive system. The speed–torque characteristics are further discussed, and a graphical method is proposed to quickly and accurately determine a suitable servo motor. Finally, a complete flow is described, and the ball screw drive systems of a high-speed machine tool for aeroengine casing manufacturing are developed as an application. The actual test results of speed, accuracy, cutting ability, and machining performance indicate that the developed ball screw drive systems have a satisfactory performance, which validate the effectiveness of the comprehensive study.