3-D Equivalent Magnetic Network Modeling and FEA Verification of a Novel Axial-Flux Hybrid-Excitation In-wheel Motor

In order to solve the problems of poor capacity and unsatisfactory efficiency of flux-weakening control for the axial-flux permanent magnet (AFPM) machines with surface-mounted permanent magnet (PM) rotor structure, a new axial-flux hybrid-excitation machine (AFHEM) with double consequent-pole rotors is proposed, which combines the high torque density of the AFPM machine and the flexible flux regulation of the hybrid excitation machine. It meets the stringent requirements of the distributed in-wheel motor electric drive vehicle for high efficiency and high torque density. The topology, principle, and basic electromagnetic properties of the new axial-flux hybrid-excitation in-wheel motor are presented in this article. Based on the complex magnetic circuit of the AFHEM, a 3-D equivalent magnetic network (EMN) model is established. The air-gap flux density, flux linkage, back EMF, torque, and fault tolerance ability of the motor are solved through the EMN model and compared with the 3-D finite element analysis (FEA) to verify its validity and correctness. It is hoped to form a rapid design method for the new type of motor with the complex structure of 3-D magnetic flux path property. Finally, based on the EMN model, the influences of the magnetic saturation on the excitation regulation capability of the proposed AFHEM are analyzed, which provides a guideline for the optimization design of the new AFHE in-wheel motor.