Implementation of Poka-Yoke System to Prevent Human Error in Material Preparation for Industry

During the preparation parts (peripheral) of the product, there are many defects of product that must be fixed by the Company, which defects are closely related to humans/operator's errors, such as wrong preparing part or missing part of product. Therefore to solve this, the Company needs a system to prevent the problem by the FMEA (Failure Mode and Effects Analysis) method and build an automatic Poka-Yoke system. An FMEA method was used to analyze Risk Priority Number (RPN) errors that occurred during the preparation of production, then the Poka-Yoke system builds in accordance that FMEA errors analysis to prevent errors caused by humans during production by preventing, controlling or providing assistance by integration of software, database and hardware to the system during the preparation of parts. The results of the system showed that the Poka-Yoke system can prevent errors by reducing the Risk Priority Number of Errors that occur due to humans after the implementation of this system to achieved zero defects production.