3-D-Printed Modified Butler Matrix Based on Gap Waveguide at W-Band for Monopulse Radar

This article presents the design and fabrication of low-loss, -weight, and -cost, modified Butler matrix in groove gap waveguide technology at W-band, implemented by additive manufacturing. The design, simulations, and measurements of each of the elements that conform to the modified Butler matrix are presented. The proposed modified Butler matrix is asymmetric and oriented to an easy assembly with a radial antenna in order to obtain simultaneous sum and difference patterns for a narrowband radar application. The measured individual components of the modified Butler matrix fit very well with the simulations. As for the full modified Butler matrix, measurements provide a 0.7% bandwidth below -20 dB for sum and difference ports centered at 94 GHz. The amplitude and phase imbalance are below 1.5 dB and 20°, respectively. This narrow bandwidth is due to the difference in length between input and output ports due to the asymmetry of the design. The total losses of the modified Butler matrix are below 1 dB.