Investigation on Arc Dwell and Restriking Characteristics in DC High-Power Relay

DC power relay is a key electromechanical component widely used in electrical vehicles, photovoltaics, as well as more-electric aircrafts for energy managing, power conversion, and distribution. As the voltage and current increase due to relay switches, arc discharge becomes an unavoidable and significant issue during the operation of the dc high-power relay. Bridge-type contact and external permanent magnets are spontaneously employed in its arc chamber to accelerate the quenching of arc. In this paper, the complicated arc discharge plasma in a dc power relay has been investigated by using both experimental and numerical approaches. Initially, arc dwell and arc restriking characteristics during the arc motion phase are presented by analyzing the voltage and current waveforms and arc images acquired in carefully designed breaking experiments. The arc driven by a transverse magnetic field with a variety of flux densities and the influence of flux densities on arc voltage and dwell are preliminarily discussed based on the experimental results. Then, to reveal the arc physics and to determine the influence of transverse magnetic field on arc motion characteristics, a simplified model based on the magnetohydrodynamic (MHD) theory is built and three cases with different magnetic field are calculated. The simulated arc behaviors including distributions of the temperature and current density are presented. The mechanism underlying the influence of transverse magnetic field on the arc motion is analyzed according to arc root transfer and arc voltage variation. In addition, to understand the formation of the arc restriking, the critical breakdown electric-field strength inside the arc gap is also calculated based on streamer breakdown theory. The parameters in the space occupied by earlier arcs, as predicted by the MHD simulations, are used in the breakdown calculation. Results show that the critical breakdown voltage reduces remarkably along with growth of the operating voltage and breaking current, and the arc dwell time can be reduced by strengthening the external magnetic field within a reasonable extent.