Design, Development and Validation of a Dynamic Fall Prediction System for Excavators

Safety can be listed as one of the most important aspects of every working environment, from the low risky to the most dangerous one. Construction sites can be clearly identified among the riskiest working fields, mainly because several complex and fast maneuvers are executed in a very crowded, dynamic and uncertain scenario. Specifically referring to construction machines, typical operations such as digging, earthmoving, heavy weights loading/unloading, etc. become incredibly risky if the machine stability is not guaranteed by the operator. To this purpose, this paper proposes a practical implementation of a dynamic fall prediction system for excavators based on the concept of the Zero Moment Point (ZMP). A commercially available excavator has been dynamically modelled and equipped with a set of sensors to reconstruct the state of the machine. When the proposed system is running, an alarm rings if a critical condition is reached, thus allowing the operator to avoid risky and potentially harmful situations.