Electrical treeing in silicone gel under repetitive voltage impulses

Silicone gel is widely used to encapsulate power electronic modules. The weakness of the electrical insulation is surface discharges initiated at the gel-substrate-electrode triple junction and the subsequent formation of cavities; so called electrical trees. The propagation characteristics of cavities under high frequency and fast rise time voltages, which are typical waveforms formed in power electronic modules, have not been fully understood. Thus, in this research, the influence of frequency, rise time, and polarity on electrical treeing under repetitive voltage impulses are investigated. The results show that discharge tracks under positive impulses have filamentary shapes, and discharge tracks under negative impulses have spindle-shapes. The cavity length increases with the frequency and is especially long when the rise time is short under high frequency. This indicates the importance of understanding the cavity propagation characteristics under actual voltage waveforms in power electronics modules.