Optimization analysis study of a multi-stage SICG based on OED

This paper analyzes the influences of the factors in a capacitor-driven multi-stage synchronous induction coilgun (SICG) and optimal combination of the design parameters based on orthogonal experiment design (OED). Finite element transient solver is used to calculate the motion characteristics of a multi-stage SICG. The muzzle speed is set to be the target of the optimization. System parameters (factors), levels and orthogonal array (OA) are determined by the order. Three optimization schemes are compared, including stage-by-stage optimization, section optimization and full optimization. Optimal combination of the three-stage SICG is obtained, as well as important order of factors. It shows that a set of comparatively better parameters and relatively higher efficiency could be achieved through orthogonal optimum. Wire diameter and coil diameter are the most important factors that influence the system efficiency of the launcher. Besides them, length of coil, trigger position and number of turns have less influence for the system in the important order. Section optimization could reduce the amount of computations compared to full optimization and a set of comparatively better parameters and relatively higher efficiency could be achieved. It is suggested to optimize a multi-stage SICG. How to choose the factors from lots of parameters is according to the engineering practice. Improper choices of the value in levels may cause unable to reach an optimum. The conclusion will be useful for coilgun design.