Evaluation of the Detectability of Damper Cage Damages in Synchronous Motors through the Advanced Analysis of the Stray Flux

The determination of the damper cage health is a matter of great importance in those industries that use large synchronous motors in their processes. In the past, unexpected damages of that element implied economic losses amounting up to several million $. The problem is that, in the technical literature, there is a lack of non-invasive techniques enabling the reliable condition monitoring of this element. This explains the fact that, in industry, rudimentary methods are still employed to determine its condition. This paper proposes the analysis of the stray flux as a way to determine the condition of the damper cage. The paper shows that the analysis of the stray flux under starting yields characteristic time-frequency signatures of the fault components that can be used to reliably determine the condition of the damper. Moreover, the analysis of the stray flux at steady-state operation under asynchronous mode could give useful information to this end. The paper also analyses the influence of the remanent magnetism in the rotor of some synchronous motors, which can make the damper cage diagnosis more difficult; some solutions to this problem are also suggested in the paper.