Arc Characteristics of Ultra-Fast Opening Switching Contacts in Hybrid Breakers

A mechanical switch can be used instead of a power electronic load commutation switch in orderto reduce the losses during normal power flow in standard hybrid DC circuit breakers. The success of current commutation in such hybrid breakers depends on the arc voltage formed across the contacts in the mechanical switch. The behaviour of rapidly elongated, wall constricted arcsgenerated during the opening of an ultra-fast mechanical switch in the air is studied here. The voltage-current characteristics of the generated arcs are obtained for steady state contact opening velocities of 6, 11 and 21 m/s. It is found that the arc voltage at a given current and contact separation increases with the contact opening velocity. It is shown that stationary,zero-contact-velocity characteristics can not be used to accurately quantify the voltage build-up in fast elongating arcs in hybrid breakers. A best-fitting black-box equation for the dynamic arc characteristics is presented for the tested velocities. The obtained voltage-current characteristics are used as input to simulate the current commutation process in a 12 kV hybridDC circuit breaker case-study. Different scenarios of current commutation failure related to the arc voltage build up are identified. It is shown that these failures scenarios can be avoided by increasing the contact opening velocity.