Maintaining the PM Removal Efficiency of a Two-Stage ESP With External Ion-Injection Discharge via a Water Film on the Collection Plate and Cleaning of the Ionizer

A two-stage electrostatic precipitator (ESP) with a reduced footprint, external ion-injection discharge, and water film on the collection plate was developed for long-term operation. For optimal particulate matter (PM) removal efficiency, the ionizer of the external ion injection system was fixed at a distance of 5 mm from the bias plate. Under these operating conditions, the 0.3-
μ
m PM (PM
_0.3
) removal efficiency was reduced to approximately 70% due to low migration velocity. The application of an additional collection plate extended the residence time of the charged particles in the electric field, which resulted in a removal efficiency exceeding 95%. However, long-term operation (675 min) of the two-stage ESP with external ion-injected discharge resulted in spark generation due to contamination of the ionizer, and the PM
_2.5
and PM
₁₀
removal efficiencies decreased linearly from 80.4% to 62.2% and 87.7% to 68.2%, respectively. Changing the ionizer to a pin shape with electrical specifications similar to those of carbon fibers resulted in water film formation on the collection plate. The PM
_2.5
and PM
₁₀
removal efficiencies remained at their initial levels for 120 min. The two-stage ESP with external ion-injected discharge operating with a water film is likely suitable for long-term operation in an industrial setting.