Novel Transceiver Rotating Field Nondestructive Inspection Probe

Metallic tube inspection techniques using eddy current probes have evolved over the years from those employing a single bobbin coil to rotating coils and arrays, in an attempt to improve the speed and reliability of inspection. This paper presents a novel eddy current transceiver probe design that uses a rotating electromagnetic field. The transceiver coils consist of three identical windings located 120° apart on the same physical axis. A three-phase sinusoidal current source is used for exciting the coils. The phase voltages are identical in amplitude, but 120° apart in phase. The rotating magnetic field generated by the three-phase current is sinusoidal in space and time and so are the induced eddy currents in the tube wall. The sensor achieves mechanical rotating probe functionality by electronic means and eliminates the need for mechanical rotation. The terminal voltages of the three-phase windings can be measured during the scan. The defect's axial and angular position can be estimated by analyzing the amplitude and phase of the sum of the three terminal voltage signals. The probe is sensitive to defects of all orientations and is as effective as conventional rotating pancake coil probes while offering the advantages of high inspection speed and greater reliability, since the probe does not rotate mechanically. A 3-D finite-element model based on reduced magnetic vector potential Ar, V-Ar formulation was developed to simulate and predict the response of the probe to a variety of defects. A prototype unit consisting of a probe connected to a three-phase constant current source and data acquisition system was developed and tested. Experimental results validating the simulation model and demonstrating the feasibility concept are presented.