AlloyGAN: Domain-Promptable Generative Adversarial Network for Generating Aluminum Alloy Microstructures

The global metal market, expected to exceed $18.5 trillion by 2030, faces costly inefficiencies from defects in alloy manufacturing. Although microstructure analysis has improved alloy performance, current numerical models struggle to accurately simulate solidification. In this research, we thus introduce AlloyGAN - the first domain-driven Conditional Generative Adversarial Network (cGAN) involving domain prior for generating alloy microstructures of previously not considered chemical and manufactural compositions. AlloyGAN improves cGAN process by involving prior factors from solidification reaction to generate scientifically valid images of alloy microstructure given basic alloy manufacturing compositions. It achieves a faster and equally accurate alternative to traditional material science methods for assessing alloy microstructures. We contribute (1) a novel Alloy-GAN design for rapid alloy optimization; (2) unique methods that inject prior knowledge of the chemical reaction into cGAN-based models; and (3) metrics from machine learning and chemistry for generation evaluation. Our approach highlights the promise of GAN-based models in the scientific discovery of materials. AlloyGAN has successfully transitioned into an AIGC startup with a core focus on model-generated metallography. We open its interactive demo at: https://deepalloy.com/