CO-sensing properties of In/sub 2/O/sub 3/-doped SnO/sub 2/ thick-film sensors: effect of doping concentration and grain size

In/sub 2/O/sub 3/-doped SnO/sub 2/ nanoparticles were prepared using sol-gel technique from 0.1-M solutions of both stannic chloride (SnCl/sub 4/ 5H/sub 2/O) and indium nitrate. The doping concentration was varied from 7.718/spl times/10/sup -5/ to 3.859/spl times/10/sup -4/ moles. The average particle size, as measured from XRD, SEM, and TEM analyses, varies from 34-130 nm as a result of powder calcination at different temperatures ranging from 300/spl deg/C-900/spl deg/C. Thick-film samples with a thickness of /spl sim/15 /spl mu/m, were tested for low concentration (15-1000 ppm) of CO in air ambient. The optimal temperature for CO sensing is found to be 220/spl deg/C-240/spl deg/C. A blue shift in the sensing temperature and increase in sensitivity factor (S/sub f/) is observed with increasing doping concentration of indium oxide. Maximum sensitivity factor of /spl sim/5 is found for the highest doping concentration (3.859/spl times/10/sup -4/ moles) at 1000 ppm of CO concentration. The morphological and elemental studies of the film are carried out using SEM, TEM, XRD, and EDAX techniques. The results are discussed based on elemental analyses and available theories.